OrionOS/iso/build.sh

#!/usr/bin/env bash
# OrionOS ISO builder (Debian-based live system)
# Run as root from the repo root: sudo bash iso/build.sh
set -euo pipefail

REPO="$(cd "$(dirname "$0")/.." && pwd)"
WORK="/tmp/orionos-build"
OUT="$REPO/iso/output"
FS="$WORK/rootfs"
ISO_STAGE="$WORK/iso"

echo "==> OrionOS ISO builder"
echo "    repo:  $REPO"
echo "    work:  $WORK"
echo "    output: $OUT"

mkdir -p "$FS" "$ISO_STAGE/live" "$ISO_STAGE/boot/grub" "$OUT"

# ── 1. Bootstrap minimal Debian base ────────────────────────────────────
echo "==> [1/7] Bootstrapping Debian bookworm..."
if [[ ! -f "$FS/bin/bash" ]]; then
    debootstrap --arch=amd64 \
        --include=linux-image-amd64,live-boot,systemd-sysv,sudo,bash,\
coreutils,util-linux,procps,grep,gawk,sed,tar,gzip,less,vim,git,\
xorg,xinit,xterm,feh,picom,alsa-utils,libx11-6,libxft2,libxfixes3,\
libxext6,libpng16-16,dbus,libpam0g,fontconfig,fonts-dejavu,\
fonts-noto,libdbus-1-3,notify-send,bash-completion,network-manager \
        bookworm "$FS" 2>&1 | grep -E '(I:|W:|E:|error|warn)' || true
else
    echo "    (rootfs already exists, skipping bootstrap)"
fi

# ── 2. Compile OrionOS inside chroot ────────────────────────────────────
echo "==> [2/7] Compiling OrionOS components..."
mkdir -p "$FS/build"
cp -r "$REPO"/{wm,deskbar,launcher,orionnotify,orionlock,orionshot,orionclip,orionpkg,themes} "$FS/build/" 2>/dev/null || true

chroot "$FS" /bin/bash -c '
    export DEBIAN_FRONTEND=noninteractive
    apt-get install -y --no-install-recommends \
        gcc make pkg-config \
        libx11-dev libxft-dev libxfixes-dev libxext-dev \
        libpng-dev libdbus-1-dev libpam0g-dev \
        2>&1 | tail -3

    cd /build
    for dir in wm deskbar launcher orionnotify orionlock orionshot orionclip orionpkg; do
        if [[ -d "$dir" ]]; then
            echo "  building $dir..."
            make -C "$dir" 2>&1 | tail -2 || echo "  WARNING: $dir build failed"
        fi
    done
' 2>&1

# ── 3. Install OrionOS binaries ──────────────────────────────────────────
echo "==> [3/7] Installing OrionOS binaries..."
chroot "$FS" /bin/bash -c '
    set -e
    install_if() { [[ -f "/build/$1" ]] && install -Dm755 "/build/$1" "/usr/local/bin/$2"; }
    install_if wm/orionwm           orionwm
    install_if deskbar/oriondeskbar oriondeskbar
    install_if launcher/orionlauncher orionlauncher
    install_if orionnotify/orionnotify orionnotify
    install_if orionlock/orionlock  orionlock
    install_if orionshot/orionshot  orionshot
    install_if orionclip/orionclip  orionclip
    install_if orionpkg/orionpkg    orionpkg
    install -Dm755 /build/themes/orionwallpaper /usr/local/bin/orionwallpaper
    mkdir -p /usr/share/themes
    cp -r /build/themes/OrionOS /usr/share/themes/ 2>/dev/null || true
    mkdir -p /etc/orionos
    cp /build/themes/picom.conf /etc/orionos/ 2>/dev/null || true
    mkdir -p /usr/share/orionos/wallpapers
    bash /build/themes/wallpapers/generate-default.sh 2>/dev/null || true
    cp -f /build/themes/wallpapers/orionos-default.png /usr/share/orionos/wallpapers/ 2>/dev/null || true
' 2>&1

# ── 4. Configure live session ────────────────────────────────────────────
echo "==> [4/7] Configuring live session..."

cat > "$FS/etc/orionos/xinitrc" <<'XINITRC'
#!/bin/bash
picom --config /etc/orionos/picom.conf &
orionwallpaper &
orionnotify &
orionclip &
oriondeskbar &
exec orionwm
XINITRC
chmod 755 "$FS/etc/orionos/xinitrc"

cat > "$FS/root/.xinitrc" <<'XINIRC'
#!/bin/bash
source /etc/orionos/xinitrc
XINIRC
chmod 755 "$FS/root/.xinitrc"

# Auto-login and startx on tty1
mkdir -p "$FS/etc/systemd/system/getty@tty1.service.d"
cat > "$FS/etc/systemd/system/getty@tty1.service.d/autologin.conf" <<'UNIT'
[Service]
ExecStart=
ExecStart=-/sbin/agetty --autologin root --noclear %I $TERM
UNIT

cat > "$FS/root/.bash_profile" <<'PROFILE'
[[ -z "$DISPLAY" && "$XDG_VTNR" == 1 ]] && exec startx
PROFILE

# hostname
echo "orionos" > "$FS/etc/hostname"

# Clean up build artifacts to save space
chroot "$FS" /bin/bash -c '
    apt-get remove -y gcc make pkg-config \
        libx11-dev libxft-dev libxfixes-dev libxext-dev \
        libpng-dev libdbus-1-dev libpam0g-dev 2>&1 | tail -2 || true
    apt-get autoremove -y 2>&1 | tail -2 || true
    apt-get clean
    rm -rf /build /var/cache/apt /tmp/*
' 2>&1

# ── 5. Build squashfs ────────────────────────────────────────────────────
echo "==> [5/7] Building squashfs filesystem..."
mksquashfs "$FS" "$ISO_STAGE/live/filesystem.squashfs" \
    -comp zstd -Xcompression-level 6 \
    -e boot -noappend 2>&1 | tail -3

# ── 6. Copy kernel + initrd ──────────────────────────────────────────────
echo "==> [6/7] Copying kernel and initrd..."
VMLINUZ="$(ls "$FS/boot/vmlinuz-"* 2>/dev/null | head -1)"
INITRD="$(ls  "$FS/boot/initrd.img-"* 2>/dev/null | head -1)"

if [[ -z "$VMLINUZ" || -z "$INITRD" ]]; then
    echo "ERROR: kernel or initrd not found in $FS/boot/"
    ls "$FS/boot/" || true
    exit 1
fi

cp "$VMLINUZ" "$ISO_STAGE/boot/vmlinuz"
cp "$INITRD"  "$ISO_STAGE/boot/initrd.img"

# ── 7. GRUB bootloader + ISO ─────────────────────────────────────────────
echo "==> [7/7] Building bootable ISO with GRUB..."

cat > "$ISO_STAGE/boot/grub/grub.cfg" <<'GRUB'
set default=0
set timeout=5

menuentry "OrionOS Live" {
    linux  /boot/vmlinuz boot=live quiet splash
    initrd /boot/initrd.img
}

menuentry "OrionOS Live (safe mode)" {
    linux  /boot/vmlinuz boot=live nomodeset
    initrd /boot/initrd.img
}
GRUB

ISOFILE="$OUT/OrionOS-$(date +%Y%m%d).iso"

grub-mkrescue -o "$ISOFILE" "$ISO_STAGE" \
    --modules="normal iso9660 linux ext2 squash4 biosdisk" \
    2>&1 | grep -v "^$" | tail -10

SIZE="$(du -sh "$ISOFILE" | cut -f1)"
echo ""
echo "✓ ISO built: $ISOFILE ($SIZE)"